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ISO 9001 - Clause 7 Explained
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Note:
many of the sub-clauses of
section 7 do not require that you have procedures, unlike their
equivalents in previous versions of the standard. Some of them require
that you conduct certain activities or else keep records of certain activities,
but only a few of them require that you follow defined procedures.
Where you do
not use procedures, there is an expectation that you train your staff, so that
they know what to do. A detailed explanation of what is required is given
in our CD.
Also, you can exclude sections
of clause 7 if they are not relevant to your operations. However, you must
provide a robust justification for doing so.
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Clause |
Control of: |
Meaning |
| 7 |
Product Realization |
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| The
changes to the 2008 version of Clause 7, compared to ISO9001:2000 are
mainly minor changes for clarification purposes.
The net effect is that there is no change in the
actual requirements, except where noted below.
The ISO committee actually removed a number of
potentially useful notes that had been included in the earlier drafts of
the standard. Shame, really. |
| 7.1 |
Planning of Product Realization |
You must:
- determine the quality objectives and requirements for your products,
- ensure that you adequately plan all of the
processes and sub-processes needed to provide your products/services,
- plan the required inspection/testing activities,
- identify what records must be kept, to prove that the product has
been properly produced
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| 7.2 |
Customer-related Processes |
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| 7.2.1 |
Determination of Requirements
Related to the Product |
You must find out what your Customer requires from you, with
regard to the actual product or service that you supply and also any
obligations that arise from it (such as legal requirements, warranties,
and support, etc)
A new note has been added to this Clause, for
clarification purposes.
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| 7.2.2 |
Review of Requirements Related to
the Product |
You must ensure that customer requirements are defined. If
they are not defined in writing, you must identify how you confirm what it
is that you thought the Customer wanted. You must ensure you have the
resources to supply what has been ordered before you accept the order.
You must define how changes in requirements are recorded how the
information is circulated around the relevant sections of your
organisation.
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| 7.2.3 |
Customer Communication |
You must identify how the Customer contacts your
organisation, especially for product information, feedback including
complaints, enquiries and orders, including amendments, etc. |
| 7.3 |
Design
and Development |
You must plan and control all aspects of your
design/development work.
Note: Even though you may not consider that you "design"
anything, you may do!
For example, within a Service-sector organisation, you will probably
"design" the service that you supply on a Customer-by-Customer
basis.
However, you should note
that "design" only refers to the products or services that you
supply to your customers. It does NOT include the design of
software or equipment that you use in-house, for example.
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| 7.3.1 |
Design
Planning |
You must ensure
that you identify the various design / development processes and the
related review stages.
Also identify all relevant
responsibilities
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| 7.3.2 |
Design
Inputs |
You must
identify what the design inputs are (i.e. what information do you need in
order to design or develop your product or service?)
Your inputs should include
any relevant functional requirements, standards, legal requirements (e.g.
mandatory safety requirements, packaging disposal/recycling requirements,
CE marking requirements, etc).
Where it is relevant, you
should consider similar previous designs and learn from them.
A new note has been added to this Clause, for
clarification purposes.
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| 7.3.3 |
Design
Outputs |
You must
specify the design outputs (e.g. plans, drawings, schematics, etc) in such
a way that they can be checked to ensure that they meet the design
requirements. They must be suitable for use by the organisation that
receives them.
For example, your
manufacturing department may require a Bill Of Materials, a
"gold" sample, and a full set of engineering drawings, etc. Your
design plans should state what is required, after you have discussed and
agreed this with the recipient (whether an external Customer or an
internal department).
A new note has been added to this Clause, for
clarification purposes.
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| 7.3.4 |
Design
Review |
You must review
the progress of the design activities at appropriate stages. These can
include theoretical calculation checks, Beta testing, etc.
You must identify and
record any problems and propose follow-up actions. Your plans should
identify what these stages are and when they occur.
You must keep records of
these reviews.
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| 7.3.5 |
Design
Verification |
You must verify
your designs to ensure that the design meets the design input
requirements.
Your plans should state
how and when you plan to do this.
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| 7.3.6 |
Design
Validation |
You must ensure
that the product or service works correctly in practice.
In some cases, validation
may include reviews of Customer feedback after release of the product.
This may lead to subsequent design changes, or changes in future
products.
Your plans should state
how you plan to do this.
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| 7.3.7 |
Design
Changes |
You must ensure
that any changes are reviewed and recorded.
You must consider the
effect that the changes may have on any sections of the design work
already completed or under way.
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| 7.4 |
Purchasing |
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| 7.4.1 |
Purchasing Control |
You must ensure that you select suitable suppliers, and tell
them clearly what it is that you want from them, so that you receive the
things you wanted. |
| 7.4.2 |
Purchasing Information |
Your purchase orders (or letters of contract, etc) must
clearly state what it is that you want (clever stuff, huh?). These must be
reviewed for adequacy before they are sent to the Vendor |
| 7.4.3 |
Verification of Purchased Product |
This section is concerned with how you verify that the Vendor
has supplied the correct items to you (in the 1994 version of the standard, this
was usually conducted at "Receiving Inspection", or sometimes after
the item was installed in another assembly ("In-process Inspection").
The second part of this section of the standard is relevant only
if you intend to inspect goods at your Vendor's premises before the goods are
released (whether to you or directly to your Customer) .
In this case, you should specify when they will be checked
("within 10 days of notification by the Vendor", "following
installation of sub-assembly 31", etc) and how they will be released
("not to be released until in receipt of our written release
instruction", etc). This must be specified in the purchasing documents
(this can be included on the purchase order that you send to the Vendor, or
included in a "Terms & Conditions" document or "Contract of
Supply", etc).
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| 7.5 |
Production & Service Provision |
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| 7.5.1 |
Control of Production & Service
Provision |
This section is concerned with the process of producing
your goods or services. You should consider how you control these processes, including:
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information which specifies the characteristics
of the product (so that inspections and functional tests can be properly
conducted)
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provision of work instructions (or SOPs, Method Statements,
etc). This
can be by written instructions, drawings, photographs, samples, etc.
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provision of suitable equipment and appropriate maintenance
of the equipment
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availability and use of suitable monitoring and measuring
devices
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provision of procedures for release, delivery and (if
applicable) post-delivery activities (e.g. installation, commissioning,
servicing, etc).
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| 7.5.2 |
Validation of Processes for
Production & Service Provision |
This cause is probably the most misunderstood. Additional
notes were to have been added in the 208 version of ISO9001 to clarify what is
meant by it. The ISO committee had seemed to have taken on board some of
the examples provided on this site for many years, such as welding, heat
treatment and call centres, etc. But at the last moment, they dropped the notes.
I wouldn't have pressed any claims for copyright, chaps!
This section is concerned with processes which produce items that cannot be
tested directly.
Example:
In specialist welding operations, where the the weld itself cannot be
checked without destroying it. In this case, the way to ensure that the work has
been properly conducted is to only use properly trained and qualified welders,
with highly-specified materials and equipment.
The resulting welds cannot be internally inspected, so all of the correct
conditions must be ensured.
Also, some of the welder's work may be selected for random tests. These are
probably destroyed during the testing process, so a certain extra number are
always produced, for testing purposes.
Other methods (e.g. for testing of crimped electrical connectors) might include
destructive testing of first and last-off items or a sample destructive testing,
etc.
In this case, you must:
- define how you review, approve and revalidate your production/service processes,
- define how you approve and revalidate equipment and personnel involved in these
activities,
- use "specific methods
and procedures" to control the processes.
You must also define:
- which methods or procedures must be followed when producing or servicing
the product/service,
- what qualifications/experience are required for people involved in the
processes
- what records must be kept
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| 7.5.3 |
Identification and Traceability |
Where appropriate and to the extent necessary, you must ensure that materials and
goods are identified, so as to prevent accidental mix-ups. Labelling is a
typical method. Other methods include signs on the wall with a picture of the
items. Metal rods can have coloured paint put the end. However, if the
differences are immediately obvious, there may be no need to label goods. Do not
overdo it!
Similarly, in some industries it may be necessary to be able to
trace exactly which materials from which supplier were used in which goods. This
may also extend to knowing which operators were involved. The aerospace industry
is a good example of this sort of level of traceability.
In the software industry, configuration management fulfils this
requirement.
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| 7.5.4 |
Customer Property |
If you receive goods from your Customer which you then build
into the items that you supply back to the Customer, then this clause of the
standard applies to you. Also, if your activities involve items belonging to the
Customer (e.g. if you service household electronic items, etc), you must take
care of them, etc.
In that case, you must record the goods upon receipt,
and check that they are suitable for use. If any problems are discovered, or it
is damaged or lost whilst under your control, you
must report this back to the Customer.
Customer data can be included under this heading
(e.g. you provide an analytical service and you analyse the data, or you are an
architect and you receive plans, property deeds, etc from the Customer. Also, if
you receive confidential information from your Customer, etc).
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| 7.5.5 |
Preservation of Product |
You must
have procedures in place which ensure that all materials, subassemblies and
finished goods, etc are stored and handled so as to prevent them from damage or
deterioration.
However, this is not just limited to your stores or warehouse.
It includes all areas where materials are handled, processed or moved. (The
clause might have been more illuminating if had been entitled "Materials
Handling"!)
Also included in this section are the steps that you take to
ensure that goods are not damaged following your final inspection. If it is your
responsibility to deliver goods to your Client (that is, they do not arrange for
the collection of the goods), then you must also choose you method of carriage
appropriately. (If you use a carrier/courier, then they should be included in
your supplier selection methods.
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| 7.6 |
Control of Monitoring & Measuring
Devices |
You must identify what measurements need to be made, and
what equipment must be used.
Where measuring equipment is used to inspect or set up the goods
that you manufacture, you must ensure that they are accurate enough for the
purpose. You should have then regularly checked (calibrated). You must be able
to prove that the equipment is calibrated, so keep records of it!
If you find that the equipment is faulty, you must consider the
effect of that fault on the measurements taken using the equipment since the
last time you knew it was OK. This may mean that you have to recall goods (e.g.
if a braking system on a motor vehicle could have been adversely affected), or
it may mean that no action is required (e.g. if the inaccuracy is not enough to
cause any adverse consequences). Either way, you must formally consider the
matter and record the consideration and the decision.
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